China Plastic PP PE Films Woven Bags Granulating Machine Line manufacturers-Elant

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Application of Plastic PP PE Films Woven Bags Granulating Machine:

Applicable plastic materials: PP, HDPE, LDPE, LLDPE, TPV, ABS and PS, etc.
Material types: Woven bag, printed LDPE film, film (rolls,loose,bundled), agricultural film waste, foamed plastics(EPS) and raffia.


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No.212 Jinxiu Road, Jinfeng Town, Zhangjiagang city, Jinagsu province, China.
Product details
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Application of PP Films Woven Bags Granulating Machine:

Applicable plastic materials: PP, HDPE, LDPE, LLDPE, TPV, ABS and PS, etc.
Material shapes: Film rollers 
Material types: Woven bag, printed LDPE film, film (rolls,loose,bundled), agricultural film waste, foamed plastics(EPS) and raffia.

High efficiency and high performance.

This series PP plastic bags recycling machine have high effectively exhausting, filter, screen changer.

Material is cut, pre-dried, pre-heated, pre-homogenized and compacted in the shredding drum.
Many materials can be processed directly without need of the upstream pre-shredding, resulting in a dramatic reduction in operational costs.
Less power consumption cost per kilogram, high throughput, reduced floor space occupation and operator attendance.

 

Working Process of PP Bags Woven Bags Granulating Machine:

No.

Name

Qty.

1

Belt conveyor & metal detector

1set

2

Compactor

1set

3

Single screw extruder(one stage or double stage)

1set

4

Hydraulic screen changer

1set

5

Plastic pelletizing system(water-ring cutting system or strand pulls cutting system)

1set

6

Dewatering machine

1set

7

Air transmission and silo storage

1set

 

1. Belt conveyor & Metal detector

- The plastic material feed through belt conveyor get into the compactor. 

- Metal detector can be installed on conveyor, to protect the compactor and extruder machine.

 

2. Cut Compactor unit

- The rotatory blades of compactor will cut up incoming scraps. 

- Frictional heating which caused by high speed rotatory blades and stationary blades will heat and let scraps shrinking just below their agglomerating point. 

- Optimal designed guide structure compacts the material and directs it into extruder screw.

 

3. Extruder unit

- A specialized single screw extruder applied to gently melt the pre-compacted material. 

- The plastic scraps will be well melted, plasticized in the extruder. 

- With double-zone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiency, especially suitable to heavy printed film and material with some water content.

 

4. Hydraulic filtration unit

- A screen changer can be installed before die head to remove some metal, wood, dust, paper such impurities to get high quality output plastic melt.

 

5. Plastic pelletizing system of Plastic PP PE Films Woven Bags Granulating Machine

●Die-face water ring pelletizing system set as the standard granulating method to get uniform size plastic pellets. 

●The pellets would be cooled by water and dried by centrifugal dryer and finally conveyed into storage silo. 

 

6.  Dewatering machine

a) Centrifugal removing moisture of plastic granules/pellets less than 1%.

 

7. Electric control components

●Top brand components.                                            ●PLC controller and HMI screen.

●One button start & stop.                                           ●Multi-language operating system.

 

Technical Specifications of PP PE films Woven Bags Granulating Machine: 

Model

ECS85

ECS100

ECS130

ECS160

ECS180

Output

PP

120KG

250KG

400KG

600KG

800KG

HDPE

150KG

300KG

500KG

700KG

1000KG

LDPE

180KG

400KG

600KG

800KG

1200KG

Machine   weight

4000KG

6000KG

8000KG

12000KG

15000KG

Total   power

140KW

215KW

325KW

420KW

590KW

 
  Compactor/agglomerator

Compactor   diameter

φ800mm

φ1000mm

φ1200mm

φ1300mm

φ1500mm

Blade(rotary/stable)

6/5

6/12

9/12

9/13

12/15

Motor 

37KW

55KW

90KW

110KW

160KW

Extruder 

Type 

The   degassing zone is designed by properties of different material

Screw   diameter

φ85mm

φ100mm

φ130mm

φ160mm

φ180mm

L/D

33/1

33/1

33/1

30/1

30/1

Screw   rotary speed(RPM)

0-120

0-120

0-120

0-120

0-120

Barrel   heating power

24KW

35KW

54KW

75KW

120KW

Barrel   cooling method

BY   AIR

BY   AIR

BY   AIR

BY   AIR

BY   AIR

Temperature   control zone

0.3KWx4

0.3KWx5

0.5KWx5

0.5KWx5

0.5KWx6

Motor   power

55KW

90KW

132KW

185KW

250KW

Screen   changer

Type 

Two   position plate hydraulic screen changer(without stopping machine and will not   influence the final output)

Heating

7KW

10KW

16KW

20KW

30KW

Temperature   control zone

1

1

1

1

1

Oil   pump

1.5KW

2.2KW

3KW

3KW

3KW

 Die   & cutting system 

Die   mode

Round   shape die plate

Heating   power of die

5KW

6KW

10KW

10KW

10KW

Cutting   method

Die   face cutting system

Cutting   motor power

1.5KW

1.5KW

2.2KW

2.2KW

2.2KW

Temperature   control zone

1

1

1

1

1

Water   pump

2.2KW

3KW

4KW

4KW

4KW

Power   of centrifugal dryer

2.2KW

3KW

4KW

5.5KW

7.5KW










Main Features of PP Woven bags pelletizing machine:


●Ability:

ELANT pelletizing system with superior quality which have high productivity for PP/PE/PS/ABS/BOPP/CPP plastic could get high property output pellets.

●Stability:

 The pelletizing system is available for 24 hours working non-stop operation. 

●Efficiency:

The pelletizing system have very low consumption values for electricity, water and labor. 

●Control:

Intelligent automatic control of pelletizing system reduces the labor operation, makes the whole system easier and more reliable to control.

●Service:

Consistently quick and careful service in pre-sales and after-sales process. Overseas installation, commissioning and training are available.