Hot sale - 24V10A Sealed Battery Charger for e-Sweeping car sweeper forklift

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FEATURES

·        AC input voltage: 85~264Vac; 45-65Hz

·        AC input current: < 3.3A @ 100VAC , <1.5A @ 220VAC

·        Power Factor > 0.99

·        Efficiency: 87% typical

·        Noise level < 45dB

·        Protection Level: IP67

·        CAN bus with auxiliary 12Vdc supply, can extend three colored LEDs

·        Charging protection below 0 ⁰C for Lithium (LI) Chargers

·        Temperature compensation of Lead Acid (LA) chargers

 

PROTECTION FUNCTIONS

·        Over current protection

·        AC Input under voltage protection

·        Output short circuit protection

·        Battery reversed protection

·        No-load protection

·        Over temperature protection

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Room 811, B4, Phase I, Guanghui Business Center, No.63, Sangyuan road, Dongcheng district, Dongguan, China
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300W Series IP67 Sealed Battery Charger Specification

       DESEN ADS series of high frequency PWM chargers have a compact and sealed structure design, they are suitable for flooded lead acid batteries, sealed lead acid batteries and Lithium ion batteries. They are used to cycle charge or floating charge batteries in electric cars, sightseeing vehicles, patrol vehicles, fork lifts, communication, AGV, electric power, boats, Lawn-Mowers, Agriculture Equipment, etc.

       Active PFC and LLC new technology guarantee a good Power Factor and a very high efficiency.  The reliable hardware protections and Impeccable charging strategies ensure a safe charging process.


MODEL LIST

Model Name

Nominal Output

Voltage(V)

Max Charging Current (A)

Battery Type

ADS300-1212XXX

12

12

> SLA : Sealed Lead-Acid ( AGM or GEL)

> FLA:  Flooded Lead-Acid ( Wet)

> LCO: Lithium   Cobalt Oxide(LiCoO2) - (3.60V nominal; range 3.0-4.2V/cell)

> LMO: Lithium   Manganese Oxide (LiMn2O4) - (3.70V nominal; range 3.0-4.2V/cell)

> NMC: Lithium   Nickel Manganese Cobalt Oxide (LiNiMnCoO2) (3.60V,   3.70V nominal; range 3.0-4.2V/cell)

> LFP: Lithium   Iron Phosphate(LiFePO4)(3.20, 3.30V nominal range 2.5-3.65V/cell)

> NCA: Lithium   Nickel Cobalt Aluminum Oxide (LiNiCoAlO2)(3.60V   nominal; range 3.0-4.2V/cell)

> LTO: Lithium   Titanate (Li2TiO3)(2.40V nominal; range 1.8-2.85V/cell)

ADS300-2410XXX

24

10

ADS300-3607XXX

36

7

ADS300-4805XXX

48

5

ADS300-6004XXX

60

4













  XXX: Battery type (use SLA, FLA, LCO…indicate the model)

 

KEY FEATURES 

·         AC input voltage range:  85~265Vac; 45-65Hz

·         AC input rated current:  <3.3A@100VAC, 1.5A @ 220VAC

·         Power Factor  > 0.99

·         Efficiency:  87% @100VAC, 92% @ 220VAC

·         Noise level < 45dB

·         Protection Level:  IP67

·         CAN bus with auxiliary 12Vdc supply, can extend three colored LEDs

·         Charging protection below 0 ⁰C for Lithium (LI) Chargers

·         Temperature compensation of Lead Acid (LA) chargers

·         Integrated die casting structure, pouring sealed inside the charger, good performance in vibration, active heating dissipation, high reliability and long life time, it can be adopted in hostile environment.


PROTECTION FUNCTIONS 

Over current protection

Yes

AC Input under voltage protection

When AC voltage <150Vac, the charger   will switch off

Output short circuit protection

Yes, will automatic resume after short is   removed

Battery reversed protection

yes

No-load   protection

yes

Over temperature

The charger must be able to operate up to   45 and will   de-rate the charge current linearly to 50% when reaching 60. When the   case reaching >65 the charger is allowed to stop, when the temperature falls, the   charger automatically resumes. No defects at high temperatures

Temperature compensation

For the lead-acid charger the NTC is used   for temperature compensation at -4mV/⁰C per 2V cell;
  the length of NTC cable is 1 meter

For the Lithium charger the external   temperature sensor
  is used to prevent charging < 0
ambient temperature

Fan cooling

The Fan rotates at charging and stops after   fully charged

Fully charged automatic disconnect

Only for Lithium version by internal relay

Fault LED indication

Yes, see chapter LED indicators

 

SAFETY AND ENVIRONMENT 

Safety test AC to DC

≤20mA@2000Vac/1min

Safety test AC to CASE

≤20mA@2000Vac/1min

Safety test DC to CASE

≤20mA@1000Vac/1min

Insulation Resistance test

AC to CASE > 100MΩ/DC 500V

Working ambient temperature

-20 …+45⁰C ; 45…60⁰C linear de-rating to 50%

Storage temperature

-40 …+80⁰C

Humidity

20…90 % RH

 

LED INDICATORS 

LED Indication Label

For LI Battery  


For LA Battery 

Battery Capacity Status

In ChargingRed light flashes

Fully ChargedGreen light is glowing

Red LED flash per second, to show capacity < 80%

Yellow LED flash per second, to show capacity> 80%

Green LED flash per second, to show capacity = 100%

Non Load Status

R,G,R,G,R,G

Fault Status( “-“: means pause)

Over-volt/current protection:  flash   R, G, R, -, -, -

Ambient temperature too high or low:  flash R,G,R,G, -,  -

Over temperature:  flash G,R,-,-,-,-

Output under-voltage:  flash R,G,-,-,-,-

Input AC voltage abnormal:  flash   R,G,R,G,R,-

Other faults:  flash G,R,G,-,-,-

Fully charged

Green LED light

 

COMMON FAULT AND SOLUTIONS 

LED Indication Status

( “-“: means pause)

Fault Indication

Solution

R,G,R,G,R,G

Non Load connection

Check the connection between charger and battery, whether B+,B-   polarity reversed, whether battery voltage lower than start voltage

R, G, R, -, -, -

Over Voltage/Current

If restart the charger still can’t fix, the charger failed, return to   repair

R,G,R,G, -,  -

Environmental Temp over-heat or too low

Check whether temperature around the charger too high, whether the FAN   rotate normally, whether the heat emission slots under the FAN cover blocked,   whether environment ventilation isn’t good, check the temperature sensor   probe…etc

G,R,-,-,-,-

Charger over-heat

Check the temperature as upon

R,G,-,-,-,-

Output under-voltage

If restart the charger still can’t fix, the charger failed, return to   repair

R,G,R,G,R,-

Input AC voltage abnormal

Check Input AC voltage need charger spec, also check AC plug   connection

G,R,G,-,-,-

When one of upon 5 faults repeat 5 times, the LED shows status

Unplug the AC power and re-power on the charger, to see which fault   item match, fix it accordingly.

 

 

GENERAL 

Dimension(mm)

204.5x123x64.5

N.W(kg)

1.5

G.W(kg)

1.8

Input

0.75 m2 AC cable with customized AC plug

Output

2.5 m2 with Grey SB50 or customized connector

Installation Type

Portable or On-board installation

Warranty (Year)

2

 

                                          

DIMENSIONS 

 

 

        

 

 USER ATTENTION 

·         Read these instructions and warnings before use.

·         The Charger must be used within Operating Ambient Temperature range -20~60℃ and humidity of < 90%

·         Do not place the charger outside, but always in a space that has some protection from outside weather influences

·         When the charger is installed, a minimum of 20 mm space all around the charger is needed.

·         Do not place the charger in a small not vented space; the charger will run hot.

·         The Charger must be yearly maintained, the air-flow slot which under the green plate must not be blocked, all dust and dirt substances must be cleaned. Check if the fan is operating properly during charging

·         Make sure the wires are placed in such a way that they cannot be damaged easily.

·         If the charger is used for electric vehicles like cars or boats, the interlock connection can be used to prevent the propulsion motor from starting during charge

·         The Lithium Battery must have a BMS protection with balancing the cells

·         The Lithium version of the charger will not charge below 0 ⁰C.

·         Place the NTC temperature sensor close to the battery

·         Never charge dead or damaged batteries

·         Do not attempt to disassemble the charger


The product is tear resistant. The stretching workmanship is conducted during its post-processing procedure to improve the mechanical property of fibers, so as to enhance its elongation at break.

FAQ

1.How to Choose a Car Battery Charger?

1st step: please your facility battery type, voltage, brand and capacity 2nd step: Please send the information to Dragon@charger-connector.com or longjian66658@gmail.com, or call +86 13556666457 &+8613580866658(whatsapp) 3rd step: DESEN Engineer will propose you the suitable charger model

2.How to select forklift battery chargers?

A forklift battery charger is most important mechanical device, some forklift battery chargers installed inside the forklift with the battery together, just a power cable and plug extend out of forklift, some chargers are on wheels and movable, some chargers are portable with the handle bar, if you want to find the replacement, please open the forklift and find the charger’s label spec or battery spec, find the Charging Voltage and current, and battery capacity , then go to our web www.desencharger.com to find the same parameter charger, or direct contact our DESEN Engineer support, our contact is: Dragon@charger-connector.com, whatsapp: +86013556666457/+8613580866658 or skype: Dragon.long9, we can recommend you the suitable chargers.

3.When purchasing battery chargers, what we are going to do?

• Check the battery type, brand, whether the charger supports it. 

• Check the battery voltage and select the charger’s voltage can match the battery

 • Check the battery capacity, how many Ah it is, and select the suitable charger which charging current available, for example, 200~500Ah LFP battery, select DESEN charger  model: ADS3300-4850LFP, the charging current 50A is suitable

 • Also check the battery connector type, the popular connector is SB50 or SB175, so you can find the matched charger.

 • Please check the battery communication type, all the battery have BMS, some of battery have extend CAN communication cable to be linked to charger, possible it’s USB cable, or RS232 or other type. 

 • Please check whether the charger you will install in your facility close to your battery or just portable type, please also consider the input and output cable length.

  • The charger plug must match the line power socket, also the line power enough to use

Advantages

1. Flexible Charger application On board or portable charging solution can be flexible in world-class facilities, new energy automotive, Mobile Elevated Work Platforms/Aerial Work Platforms, Floor Care Machines, Lift Trucks, Golf Cars, Power Sports, and other Outdoor Power Equipment application

2. Customized and changeable charging curve Charging Curve in MCU can be changed flexibility by extended programmer, IR controller or Bluetooth, DESEN have the database server to save all kind of charging curves of different lead acid and lithium battery chemistries, brands, and models. These curves are extensively validated in the company’s battery lab and in field testing

3. Professional battery charger leading manufacturer  DESEN is a leading manufacturer of industrial battery chargers for lead acid and lithium-ion batteries, we have over 15 Years power supply, battery charger and dc converter design and manufacturing experience

4. LED Display charging status  DESEN chargers have 3 kind of LEDs display the Lead acid battery charging status, 2 kind of LEDs to display the Lithium ion charging status, user can understand clearly when cars are fully charged

About DESEN

Over 15 Years experienced on Switching Power Supply Design and Manufacturing   Our Company was established in 2003, seated in Dongguan, Guangdong, a well-known manufacturing city. DESEN ELECTRONICS TECHNOLOGY(DG) CO., LTD. is a specialized integrated enterprise and engaged in Switching power supply, USB power supply, dc converter, Battery charger, power connector, USB C PD charger, Wireless charger etc. Widely used in house and commercial lighting, Automotive and communications electronics fields. DESEN ADS Tech. occupies a standard workshop of 5, 000 square meters, with over 300 employees. There is a research and development group of experienced, skilled and dynamic individuals and we maintain our own assembly production line, Tooling Center, Injection molding and metal processing section. We have an abundant technical strength and are well-equipped with modern machinery. Achieved ISO9001,14001,CE,CCC,SGS SAA quality and safety certifications Sales to overall Countries and Regions At present, we rely on the high-quality products, well-deserved reputation, all-around technique service and competitive prices, DESEN ADS series products have been exported abroad and we have established a stable relationship of good cooperation with overseas customers. Our products have been sold to United states, United kingdom, Netherlands, Poland, Germany, Asia Pacific, the Middle East, Hong Kong, Taiwan and so on. Continuous new design and strict quality assurance system